Blister Packaging Market 2025 | Increasing Demand for Efficient Management Practices Report 2035

 The global blister packaging market is poised for steady growth, with sales projected to rise from USD 29.3 billion in 2025 to an estimated USD 37.9 billion by 2035. This growth reflects a CAGR of 2.6% over the forecast period. The industry, which recorded revenue of USD 28.6 billion in 2024, is expected to witness a Y-o-Y growth of 2.4% in 2025.

The pharmaceutical industry remains the primary driver of blister packaging demand, driven by the need for secure, tamper-evident, and single-dose packaging solutions. Blister packaging plays a critical role in safeguarding medicine integrity and ensuring patient safety by protecting products from moisture, light, and contamination. Tablets, capsules, and injectables are among the most common pharmaceutical products utilizing blister packaging.

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Beyond healthcare, blister packaging has gained significant traction in various consumer markets. Its compact design, portability, and ease of use make it an ideal packaging solution for everyday products such as pain relievers, cough drops, batteries, and small hardware items. The ability to detach individual doses adds convenience, particularly for consumers seeking on-the-go solutions.

Additionally, blister packaging is being increasingly adopted in the personal care sector, where product integrity and user convenience are essential. The inclusion of desiccants or moisture-absorbing materials further enhances the shelf life of sensitive items.

The blister packaging market is expected to witness innovations in materials and design, with manufacturers focusing on sustainable, recyclable, and biodegradable packaging options. Regulatory requirements around pharmaceutical packaging and increasing consumer preference for eco-friendly solutions are likely to drive this trend.

Over the Counter Medication Boom Fuels Blister Packaging Demand in Emerging Markets

The increasing growth of over-the-counter (OTC) pharmaceuticals is resulting in a major increase in demand for blister packaging in emerging regions. As customers emphasize accessible, convenient, and self-managed healthcare solutions, the demand for dependable and user-friendly packaging has increased dramatically.

Blister packing has been an essential component of modern healthcare progression. It is known for its secure, cost-effective, and user-friendly features, which provide safe medicine storage, correct dosage, and improved product integrity. This container format not only facilitates access to important drugs, but also contributes to worldwide initiatives to increase healthcare accessibility.

Key Takeaways From the Blister Packaging Market

  • The global blister packaging industry grew at a CAGR of 2.3% from 2020 to 2024.
  • The industry’s market value increased from USD 26.2 billion in 2020 to USD 28.6 billion in 2024.
  • The USA is expected to lead the North American market with a projected CAGR of 2.8% through 2035.
  • India is anticipated to witness significant growth in the South Asia & Pacific region, with a CAGR of 5.1% by 2035.
  • Thermoforming technology is forecasted to grow at a CAGR of 2.3% between 2025 and 2035.
  • Pharmaceutical end-use applications are projected to expand at a CAGR of 2.7%.

Competitive Landscape

Key companies in the blister packaging market are investing in the creation of innovative sustainable solutions, as well as forming collaborations. Key blister packaging providers have also been purchasing smaller players to expand their footprint and penetrate the blister packaging market in numerous regions.

Recent Industry Developments in the Blister Packaging Market

  • In January 2024, TekniPlex Healthcare and Alpek Polyester introduced the world’s first pharmaceutical-grade blister film using 30% post-consumer recycled content. The Octal rDPET™ blister film with PCR material helps pharmaceutical businesses prepare for forthcoming sustainability requirements that will affect packaging across industries.
  • PulPac and PA Consulting founded the Blister Pack Collective in February 2024, with Sanofi Consumer Healthcare as a member. This cooperation aims to eliminate single-use plastic packaging by embracing dry molded fiber technologies. This will help minimize the 100,000 tonnes of plastic pharmaceutical packaging used each year.

Key Players of the Blister Packaging Industry

  • Klockner Pentaplast Group
  • Amcor plc
  • Constantia Flexibles GmbH
  • Honeywell International
  • Sonoco Products Company
  • Tekni-Plex, Inc.
  • Uflex Ltd
  • Rohrer Corporation
  • R-Pharm Germany GmbH

Key Segments of the Blister Packaging Industry

By Material Type:

In terms of material type, the industry is divided into below plastic, aluminum, paper & paperboard, and others. Further plastics are classified as polyvinyl chloride (PVC), polyethylene terephthalate (PET), polyethylene (PE), and others.

By Product Type:

In terms of product type, the industry is segregated into clamshell and carded.

By Technology Type:

By technology type, the market is divided into cold forming technology and thermoforming technology.

By End Use:

The market is classified by end use such as food, pharmaceutical, veterinary & nutraceutical, medical devices, electronics & electrical, industrial goods, and consumer goods.

By Region:

Key countries of North America, Latin America, East Asia, South Asia & Pacific, Western Europe, Eastern Europe, and the Middle East & Africa have been covered in the report.

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