Medical Device Packaging Market 2025 Outlook, Current and Future Industry Landscape Analysis 2035

 The global medical device packaging market is set for substantial growth, with market size projected to reach USD 67.7 billion by 2035, up from USD 43.2 billion in 2025, reflecting a steady CAGR of 4.6% over the forecast period from 2025 to 2035. The market generated USD 41.7 billion in revenue in 2024.

The demand for medical device packaging is primarily driven by its critical role in ensuring patient safety. Sterile packaging solutions are vital for maintaining device integrity, preventing contamination, and preserving sterility during storage, transportation, and surgical procedures. As healthcare providers increasingly prioritize infection prevention, the need for advanced sterile packaging continues to grow.

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A significant factor fueling market expansion is the increasing adoption of minimally invasive surgical procedures. This trend has accelerated the demand for compact, secure packaging solutions designed for smaller medical devices. Packaging innovations that safeguard devices during transport and ensure efficient delivery to surgical sites are becoming essential.

Government regulations play a pivotal role in shaping the medical device packaging landscape. Strict global standards for medical device safety, sterility, and labeling are compelling manufacturers to develop compliant, high-quality packaging solutions. As regulatory frameworks tighten, companies are focusing on materials and designs that meet evolving safety and sustainability criteria.

Key Takeaways From the Medical Device Packaging Market

  • The global medical device packaging market achieved a CAGR of 3.5% from 2020 to 2024.
  • Market value increased from USD 36.2 billion in 2020 to USD 41.7 billion in 2024.
  • The USA is projected to grow at a CAGR of 3.4% through 2035.
  • Spain is expected to witness a CAGR of 2.9% in Europe by 2035.
  • Plastic materials are estimated to hold a 40.7% market share by 2035.
  • Bags and pouches are projected to dominate packaging formats with over 31% share by 2035.

Competitive Landscape

Key participants in the global medical device packaging business are creating and bringing new goods into the market. They are combining with various organizations and expanding their geographical reach. A few of them collaborate and cooperate with local businesses and start-up companies.

Key Players in Medical Device Packaging Market

  • Amcor plc
  • Berry Global Group, Inc.
  • AVERY DENNISON CORPORATION.
  • Sonoco Products Company
  • Oliver Healthcare Packaging
  • Wipak (Wihuri Group)
  • Lindar Corp.
  • Tekni-Plex, Inc.
  • Nelipak Corporation
  • Sealed Air Corporation
  • rose plastic medical packaging USA, LLP
  • Gary Manufacturing
  • Dordan Manufacturing Company
  • Brentwood Industries, Inc.
  • Janco, Inc.

Global Medical Device Packaging Market Segmentation

By Material:

In terms of material, the industry is segmented into plastic, aluminum, Tyvek, glass, paper & paperboard and others (Fabric, Silicon, etc.). Plastic includes polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), bioplastic and other plastics (PA, EVOH, laminates, etc.)

By Packaging Format:

In terms of packaging format, the industry is segmented into bags & pouches, films & wraps, lids, roll stock, containers, trays, stick packs, clamshell, blister packs, boxes and flow wraps. Roll stock further includes top and bottom and forming webs.

By Class:

In terms of class, the industry is segmented into class 1 medical devices, class 2 medical devices and class 3 medical devices.

By Application:

Applications of medical device packaging include sterile and non-sterile. Sterile further includes surgical devices, therapeutic equipment, monitoring & diagnostic equipment and disposable medical supplies. Sterile disposable medical supplies is sub-categorized into IV catheters, IV sets, syringes, scalp vein sets, drapes, gowns, gloves, wound care and filter/tubes.

Non-sterile includes therapeutic equipment, monitoring & diagnostic equipment and disposable medical supplies. Non-sterile disposable medical supplies is sub-categorized into IV catheters, IV sets, drapes, gowns, gloves and filter/tubes.

By Level of Packaging:

Level of packaging segment the market for medical device packaging includes primary packaging, secondary packaging and tertiary packaging.

By Region:

Key Countries of North America, Latin America, East Asia, South Asia & Pacific, Western Europe, Eastern Europe and Middle East & Africa are covered.

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